Job Responsibilities include the following. Other duties may be assigned.

• Operates and maintains treatment facility for neutralization, metal precipitation, complexed metals removal in the
• form of Zinc. Collects, treats and dispose of sludge's generated by these treatment processes.
• Duties include, but are not limited to:
• Tests grab samples for Zinc every 2 hours.
• Performs an imhoff test every two hours.
• Checks levels of reagent tanks.
• Every hour, reads and records the turbidity meter readings in the daily log (PC 1 only). Cleans turbidity meter once a day.
• Collects readings for the high and low set points on the pH and ORP. (PC 1 only. Rack Repair in PC 3 performs this function.)
• Collects and tests 24 hour composite sample to check for metal concentrations.
• Makes any chemical changes and/or adjustments necessary to ensure compliance with EPA standards (or city's standards -- whichever is greater).
• Cleans and calibrates probes once per shift.
• Performs assignments from the daily check list once per shift.
• Fills out Statistical Process Control Charts (SPC) as required.
• Checks bulk caustic and bulk sulfuric acid once a week.
• Responds to any imbalances in WWT system, including malfunction of chemical metering pumps,
• pH/ORP probes and changes in chemistry applications. Strong Troubleshooting skills needed.
• Recharges DI unit as needed (PC 3 only)
• Performs nickel recovery test; blow down sand filter three times per week: Monday, Wednesday and Friday.
• Check the rectifier for the EP pots - power is set according to the number of pots in the system. On Tuesday - pots are pumped, cleaned and refilled with new solution. On Saturday - pots are pumped and refilled. Once a shift - check that rectifier is set correctly, pots are working OK and pots are filled with chrome solution to correct level - add chrome solution as needed.
• Test PPM (parts per million) and pH on both nickel rinse (r-l) and the product from the NRU once per shift.
• Makes up or requests nickel reagents for testing.
• Visually checks the sprays on the chrome rinses and adjusts metering valve to keep rinses clean.
• Test for iron once per week in the evaporator.
• Cleans and empties the filter press that separates and dries the sludge. Duties include, but are not limited to:
• Distributing sludge evenly into the hopper for later removal.
• Replace filter press cloth when needed.
• Arranges for the removal of this sludge as needed.
• Check moisture balance each time filter press is cleaned.
• Acid clean filter press once per week - rotate shifts.
• 1st shift operator - send out a sample of sludge for analysis when the hopper is half-full.
• Routine general maintenance, minor repair and upkeep on the WWT system, including pumps, motors, plumbing, etc.
• Orders chemicals and supplies as needed (1st shift only).
• Checks emergency shower and hazardous waste areas once a week (1st shift only).
• In charge of UPS mailings and recording, weighing and logging of mailing slips (PC 1 only).
• Records daily activities and readings in assigned logs.
• Computer input of chemical usage (PC 3 only).
• Cleans up all chemical spills or hazardous waste immediately and cleans up all water on floors.
• Maintains a clean and safe work environment at all times.
• Other job duties as assigned by the supervisor.

Education, Skills and Experience:

• Ability to learn Statistical Process Control.
• Math and basic wet chemistry and problem-solving ability are helpful
• Mechanical and plumbing aptitude a plus

License, Certification or Special Requirements:

• Statistical Process Control, on-the-job training with a test given at the end of the training period.

Tools and Gages

• Mechanical tools, pH and ORP meters, barrel pumps, hand cart and lift table.

Work Environment and Physical Demands:

Plant Water Treatment Room (area). Plant type environment with desk and lab combined. Subject to slight odor, dirt, chemicals and noise. Climbing required. Possible uncomfortable environmental temperatures at times.

The work environment and physical demands described here are representative of those that an employee will encounter to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to:

• Repeated lifting, packing of items (3 to 6 lbs.).
• Requires some heavy lifting, up to 50 lbs. of a non-repetitive nature.
• Work with sharp tools and sharp edges on parts.
• Attention to detail in inspection.
• Must work as part of a work team.
• Requires standing, walking and/or moving about for time periods in excess of one (1) hour.
• Requires some sort of repetitive turning and/or lifting motions to be performed.
• Work overtime as needed
• Work with pressure of meeting schedules, personnel issues, changing priorities.
• Basic computer/PC knowledge/skills preferred.
• Work with all levels of employees.
• Perform position requirements while wearing eye, foot and/or other protective devices as required.

Personal Protective Equipment (PPE) must be worn including but not limited to: eyes, ear, foot and/or other protective devices as required.

TYPICAL PRODUCTS INVOLVED: Nickel, chrome, acids, caustics, reducing agents and chemical waste sludge.

HAZARDS: Minor scratches, bruises, burns and skin irritations due to oils and chemicals.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.